终极指南: Alkaline Zinc Manganese Battery

Cover-Ultimate Guide Alkaline Zinc Manganese Battery
This article will introduce alkaline batteries from all angles.

Nowadays, there are more and more products that need electricity, such as various electronic devices, 电动玩具, audio-visual equipment, 数码产品, communication products, ETC. These products have one thing in common: they need electricity. In order to meet this necessary demand, batteries play a very important role.

Batteries are divided into many types, including rechargeable and non-rechargeable, and there are batteries with different types of internal materials, such as alkaline batteries, 碳锌电池, lithium batteries, 铅酸电池, ETC.

他们之中, alkaline batteries occupy a very important position. This article will introduce alkaline batteries from all angles. You can understand the framework structure of this article through the following directory. Click the directory to slide to the part you want to browse first.

目录

什么是碱性电池?

碱性电池又称碱性锌锰电池. 它们是不可充电的一次性电池. 碱性电池一般为圆柱形, 用锌作为负电极, 二氧化锰作为阳性电极, 碱性氢氧化钾溶液作为电解质.

碱性电池广泛应用于电器等一系列电子设备, 玩具, 和可穿戴产品.

碱性电池的历史

第一个碱性电池可以追溯到19世纪末, 当瑞典科学家发明第一块碱性电池时, 为碱性电池的发展奠定基础.

20世纪初, 碱性电池在瑞典商业化,并于2017年进入美国 1946, 但此时, 碱性电池的商业化并不成功,因为尽管它很耐用, 它非常昂贵并且含有镉, 对生态环境和人体健康产生不利影响的重金属, 所以这种电池逐渐被淘汰.

20世纪50年代, 现代碱性锌锰电池是由加拿大工程师 Lewis Urry 发明的. 它具有更高的能量密度, 更长的寿命, 以及更好的耐寒性, 并已成为日常生活中常用的电池.

碱性电池的结构

碱性电池的结构并不复杂. 主要由六部分组成: 正极, 负极, 电解质, 隔膜, 集电器, 和外壳.

他们之中, 正极以二氧化锰为活性物质, 而石墨可以起到导电的作用. 负极是锌粉和电解液的混合物, 其中锌粉为活性物质. The electrolyte uses potassium hydroxide solvent. The diaphragm can separate the inside of the battery to prevent short circuit. The current collector is composed of steel shell and copper rod/copper needle. Finally, the shell of the alkaline battery is made of steel material, which can play a good role in protecting the battery.

How Alkaline Battery Works

The working principle of alkaline batteries is mainly the redox reaction of zinc. When the battery is connected to the circuit to power the device, the zinc at the negative electrode releases electrons, which turn into zinc ions. The released electrons flow to the positive electrode and react chemically with manganese dioxide to form manganese oxide. 同时, hydroxide ions move to the positive electrode through the electrolyte and combine with zinc ions to form zinc hydroxide.

Alkaline Battery Classification

There are many types of alkaline batteries. According to the electrode materials and electrolytes, they can be divided into alkaline zinc-manganese batteries, zinc-mercury batteries, rechargeable alkaline batteries, ETC. 他们之中, the most commonly used alkaline battery is zinc-manganese battery.

Alkaline batteries can also be divided according to model and size, which can be divided into AA, AAA, C, D, 6LR61, 和LR23A.

Market of Alkaline Battery

The market for alkaline batteries is very broad, and there is a lot of room for future development.

According to statistics from authoritative websites, the market for alkaline batteries exceeded US$8.84 billion in 2023, and is expected to reach a staggering US$14.43 billion by 2033.

The main reason for the large-scale growth of alkaline batteries in the next decade is the popularity of consumer electronic devices, which directly promotes the market growth of alkaline batteries.

现在, the largest market for alkaline batteries is in North America, with a market share of nearly 50%. Followed by Europe, Asia Pacific, Latin America, and the Middle East and Africa. It is expected that alkaline batteries will usher in the fastest growth in the Asia-Pacific region in the future.

For detailed information about the alkaline battery market, 请 点击这里.

How to Choose Alkaline Battery

The main reference for choosing alkaline batteries is the needs of the device. Different devices have different requirements for battery life, power consumption, current, and voltage.

Secondly, consider the size of the battery. Different devices have different requirements for AA, AAA, C, D, 6LR61, 和LR23A.

The choice of alkaline batteries also depends on the brand. Try to choose well-known brands and products from trustworthy manufacturers. These products are relatively more compliant and guaranteed in terms of quality and safety.

Finally, if you don’t know how to choose a battery for your device, we also recommend that you consult relevant experts directly.

Proper use of Alkaline Battery

The battery stores electrical energy, so we cannot use it at will, otherwise it may cause safety hazards or have a negative impact on the battery’s service life. When using alkaline batteries, please follow the following points:

1. Correct installation

There are special grooves on the device to install the battery, and the battery must be installed according to the correct positive and negative poles. The battery and the groove will be marked with the two symbols “+” 和 “-“. “+” represents the positive pole, 和 “-” represents the negative pole. 此外, the positive and negative poles can also be judged by the shape of the battery. The protruding end of the battery is the positive pole, and the smooth end is the negative pole.

2. Do not mix and match

If the device needs to use multiple batteries, use batteries of the same model and brand. Do not mix batteries in one device.

3. Correct storage

For devices that are not used for a long time, the battery should be taken out and stored to avoid storage for too long, causing the electrolyte in the battery to leak out and damage the device. (Generally, qualified batteries will not have leakage problems)

Applications of Alkaline Battery

Alkaline batteries can be used in many fields.

1. Household appliances

Alkaline batteries are often used in various household appliances to provide stable power for these devices, 例如遥控器, electronic clocks, doorbells, 数码相机, 电子尺度, ETC.

2. Electric toys

Many electric toys need to be driven by batteries, such as small racing models, robots, ETC. Alkaline batteries are an ideal choice for electronic toys with their high energy density and long life.

3. Outdoor electronic devices

Power supply is very important in outdoor activities. 例如, 手电筒, GPS locators and other electronic devices are often used in camping, cycling, and hiking. They all need reliable alkaline batteries to provide power to ensure the smooth progress of outdoor activities.

4. Medical instruments

In the medical field, many instruments also need batteries, such as blood glucose meters, stethoscopes, thermometers, ETC.

How to Recycle Alkaline Battery

With the development of technology, most alkaline batteries are now mercury-free. That is, they do not contain heavy metals that may harm the environment. 所以, for mercury-free alkaline batteries, you can dispose of them as household waste. 当然, we recommend that you put the batteries in a sealed bag before discarding.

For the few alkaline batteries that contain mercury, we recommend sending them to a special recycling point.

Problems and Challenges of Alkaline Battery

Although alkaline batteries have made great progress and technological innovation, they still face some problems and challenges, such as self-short circuit, leakage, combustion, and explosion.

1. Self-short circuit problem

The self-short circuit phenomenon of the battery is caused by the chemical reaction inside the battery. It usually manifests as the battery is out of power. 此时, if we use a multimeter to test, we will find that the voltage of the self-short circuit battery is close to 0, and the battery power is almost exhausted at this time.

Generally speaking, self-short circuit batteries will be detected during the manufacturing process, and they rarely flow into the market. But although consumers rarely see this kind of battery, its problem still exists.

One obvious feature of self-short circuit batteries is that there will be a slight bulge on the positive electrode of the battery, and other appearance features are no different from normal batteries.

2. Leakage problem

Although alkaline batteries are becoming more and more mature in manufacturing technology, due to the packaging process they use, the battery may produce gas due to chemical reactions during use, resulting in leakage. 此外, the electrolyte of alkaline batteries is potassium hydroxide. If the seal is not tight during the manufacturing process, leakage may also occur.

3. Explosion problem

Battery explosion is the most serious problem. Batteries produced by regular battery manufacturers will undergo multiple safety tests before leaving the factory, so they generally do not explode. 然而, if there are some non-compliant, counterfeit, or inferior batteries, there may be a risk of explosion.

The Future of Alkaline Battery

The future of alkaline batteries is mainly reflected in their technological innovation, such as increasing capacity, increasing service life, and improving heavy-load output performance.

1. Increase capacity

The core issue that must be concerned about in the battery manufacturing process is the capacity of the battery. Today’s alkaline batteries are standard parts. They have fixed sizes and models, and the shape differences are not large, so the capacity of the battery will not change much.

然而, if battery manufacturers can improve the battery process, change the internal structure of the battery, reduce the thickness of the steel shell, and increase the active substances inside the battery under the premise of meeting international standards, they may eventually increase the capacity of the battery.

当然, technical improvements in battery materials are also a way to increase battery capacity.

2. Increase service life

The electrodes of alkaline batteries have the phenomenon of self-corrosion, which affects the life of the battery. To increase the battery life, the problem of self-corrosion must be solved.

例如, mercury-free zinc powder can be used to alleviate the self-corrosion of zinc, or inorganic corrosion inhibitors can be added to the battery.

3. Improve the heavy-load output performance of the battery

Many electronic devices have higher standards for the performance of alkaline batteries under heavy load conditions. Batteries not only need to be discharged at a constant resistance, but also need to be discharged at a constant current.

If you want to improve the heavy-load output performance of the battery, you must reduce the problem of the internal resistance of the battery. The internal resistance of the battery mainly comes from the battery contact resistance and the resistance of the internal material of the battery itself. If the problem of internal resistance of the battery can be solved through technology, the performance of the battery can be significantly improved.

This article shares the knowledge about alkaline batteries for you, hoping to give you help and inspiration.

关于作者

Liteway是一家专业的碱性电池制造商和供应商, 碳锌电池, 和锂电池总部位于宁波, 中国.

我们有超过 20 多年电池领域制造和出口经验, 为世界各地的客户提供电池制造和OEM/ODM服务. 我们是多个电池品牌的联合制造商,在合作过程中得到了合作伙伴的一致认可.

碱性电池是我们的电池系列之一. 如果您想了解我们的碱性电池, 请 点击这里.

如果您想与我们合作,让我们为您制造和定制电池, 请 联系我们.

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